An essential part of our aseptic filling machine portfolio are our vial filling machines. These machines accommodate various medications, including liquids, powders, and suspensions, with customizable settings for accurate dosing. These fillers are equally suitable for small and large batch filling, for development, and for clinical studies.
| Model | PT-120-A | PT-300-B |
| Spec. | Antibiotic Vials 2ml～100ml | |
| Productivity | 1000- 7200pcs/h | 6000- 18000pcs/h |
| Power | 96 KW | 160 KW |
| Net Weight | 8000kg | 9000kg |
| Dimension | 20000*5000*2600mm | 28000*5000*2600mm |
Q1: What is the filling accuracy of the vial filling machine?
A: The vial filling machine offers high precision with a filling accuracy of ±0.5%, ensuring consistent and reliable results for pharmaceutical applications.
Q2: How many vials can the vial filling line handle per minute?
A: Depending on the model, the vial filling line can process 50–200 vials per minute. Custom solutions are available for higher production speeds.
Q3: Can the vial filling machine handle different vial sizes?
A: Yes, it supports various vial sizes (e.g., 2ml, 10ml, 50ml), allowing quick adjustments with mold changes to meet diverse production needs.
Q4: Is the vial filling machine suitable for liquid and powder filling?
A: We offer specialized models for liquids or powders, as well as multifunctional vial filling machines capable of handling both.
Q5: Can the vial filling machine be used for vaccine production?
A: Absolutely. The vial filling machine complies with GMP and FDA standards, making it suitable for vaccines, insulin, and other critical pharmaceutical products.
Q6: Does the vial filling line support high-viscosity liquids?
A: Yes, the machine is equipped with advanced pumps to handle high-viscosity liquids, such as biologics, injectables, and specialty formulations.
Q7: Can the vial filling machine operate in a sterile environment?
A: Yes, our vial filling machine integrates into aseptic filling lines and supports CIP/SIP (Clean-In-Place/Sterilize-In-Place), ensuring compliance with sterile processing requirements.
Q8: How is the vial filling machine cleaned and maintained?
A: The vial filling machine supports CIP/SIP systems for easy cleaning, minimizing downtime. We provide detailed maintenance manuals to ensure optimal performance.
Q9: Are spare parts for the vial filling line easy to replace?
A: Yes, our vial filling machines feature modular designs, enabling quick and convenient replacement of spare parts.
Q10: What is the lifespan of a vial filling machine?
A: With proper maintenance, the vial filling machine can operate efficiently for over 10 years, ensuring long-term reliability.
Q11: Is the vial filling machine fully automated?
A: Yes, the vial filling line includes automated functions like vial feeding, liquid filling, stopper insertion, and capping, significantly improving efficiency.
Q12: Can the vial filling machine integrate with other equipment?
A: Yes, the vial filling machine seamlessly integrates with labeling machines, inspection systems, and packaging equipment to form a complete production line.
Q13: Is the vial filling machine user-friendly? Do you provide training?
A: The vial filling machine features an intuitive interface for ease of use. We offer installation, commissioning, and operator training for smooth implementation.
Q14: What is the cost of the vial filling machine?
A: Pricing depends on the specific model and features. Share your production requirements, and we’ll provide a tailored quote.
Q15: What is the warranty period for the vial filling machine?
A: The vial filling machine comes with a one-year warranty, covering non-human damages. Extended service options are available post-warranty.
Q16: Do you provide after-sales support for the vial filling line?
A: Yes, we offer 24/7 after-sales support, including remote diagnostics, on-site maintenance, and spare parts supply.
Q17: Does the vial filling machine comply with GMP and FDA standards?
A: Yes, all our vial filling machines are designed to meet GMP, FDA, and ISO standards, ensuring full compliance with pharmaceutical regulations.
Q18: Can you provide validation documents for the vial filling line?
A: We provide comprehensive validation documentation, including IQ/OQ/PQ (Installation, Operational, and Performance Qualification), to support regulatory approval.
Q19: What is the production lead time for the vial filling machine?
A: Standard production lead times are 4–6 weeks. Custom models may require additional time based on complexity.
Q20: Can I see the vial filling machine in operation before purchasing?
A: Yes, you’re welcome to visit our factory for a live demonstration or request operation videos of the vial filling line to ensure it meets your needs.
