PT-ZRZGJ-3000L paste making equipment system includes a 3000L paste making system, one 1000L saccharin mixing tank, and one 1200L glue mixing tank each. The tanks are insulated/jacketed and have a sealed welded head structure; The tank body is equipped with a weighing module, and the material is discharged from the center of the bottom, standing on a solid steel platform to bear the weight (three points);
One set of 3000L lifting vacuum toothpaste paste making mixer (flange split type, vertical hydraulic lifting), equipped with bottom suction (3 pieces) and discharge port (1 piece), tank body equipped with insulation and cooling jacket (heating suitable for tank disinfection and drying process), equipped with upper anchor scraping wall mixing, independent control, including dual high-speed dispersed mixing, variable frequency control, speed can be set; Bottom feeding and discharging, including bottom feeding of liquid material (including premixed material), bottom feeding of powder material, bottom feeding of essence (placed above the feeding port of essence), and bottom low point discharging; PLC touch screen control, standing on the ground to bear weight;
One 600L powder (toothpaste abrasive) mixing tank, with an upper head, a lower cone bottom, and a negative pressure dust-free feeding unit. The dust-free feeding part adopts a closed flip type feeding, a single layer tank, and is equipped with an upper mounted twin-screw powder special mixing mechanism. The bottom is discharged in the center, and a powder distributor unit is configured to ensure that the powder is smoothly transported to the paste making machine separately without residue; The tank is equipped with a weighing sensor, which can verify the weight of the input and output materials; The dust-free feeding station is equipped with pulse positive pressure dust removal equipment to reduce dust and protect the safety of operators.
Structures and Features of Toothpaste Mixing Machine
Material weighing system: The material weighing system features weighing sensors in the pre-mixing and powder mixing tanks for precise liquid and powder addition, minimizing dust and enabling real-time weight checks. All contact parts are made of S316L stainless steel, polished to 400MESH for GMP compliance, while other parts use SS304. The reinforced platform ensures stability, with an anti-slip surface, handrails, and an integrated design for efficient operation.
Optimized equipment layout plan: The layout is designed to reduce pipeline length, enhance pipeline slope efficiency, and improve pedestrian, material, and maintenance access. A steel platform ensures stability with minimal bottom pipelines, while expanded inspection and maintenance channels enhance operational convenience.
Comprehensive equipment manufacturing and inspection records: We maintain detailed records throughout the manufacturing process, including raw materials, incoming inspections, equipment drawings, process records, and inspection data (fit, size, and tolerance checks), ensuring a complete factory report.
Isolation design for vacuum pump station and dust removal station: To minimize noise and protect occupational health, the vacuum pump and dust removal stations are housed in separate functional rooms with an isolated panel structure, effectively reducing noise.
The tank body adopts a structure suitable for CIP online cleaning: The pre-mixing tanks feature a sealed welded structure with a manhole and CIP cleaning head, ensuring effective high-temperature, high-pressure cleaning. Sealing parts are heat-resistant, and the system includes CIP cleaning balls (CIP system provided by the user).
The powder mixing tank has a closed upper cover, while the dust-free feeding station features a removable isolation filter for easy cleaning. The sealed flip cover withstands CIP cleaning pressure without leakage.
The paste making machine reserves an external circulation homogenizer interface for easy adaptation to the external circulation homogenization process, which can be added later.
Pre mixing tank (glue, saccharin tank)
The premix tank adopts a top and bottom welded head structure and is equipped with a manhole; Configure bottom mounted high-speed dispersion mixing and discharge port. The pre mixing tank is supported by an ear on a steel platform and equipped with a weighing module;
3000L lifting vacuum paste mixer
The paste making machine adopts vertical hydraulic lifting structure, with upper anchor mixing and essence adding port (bottom suction), which is convenient for operation and automatic control; The overall framework of the paste making machine is designed to support both the foot and the floor;
Powder mixing tank
The powder mixing tank adopts a coaxial double screw belt mixer structure, and the tank body is a single-layer structure. It is equipped with a dust-free feeding station interface, a plug in CIP spray ball (inserted during cleaning), a bottom discharge port, and is supported by a steel platform with a lifting ear. It also has a weighing module;
The equipment of the paste making system is designed with a modular design concept, equipped with a modular steel platform and a user-friendly interface.
