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Steam Sterilizer (D series)

Introduction PT-D Series Steam Sterilizer is a top grade sterilizing device in full accordance with GMP regulations of the newest version. It is widely used for sterilization of biological products, vessels, sterile gown, medical instruments and dressing, which require high sterilization effect in areas of biology engineering, medical hygiene, animal laboratory and pharmaceutical industry, meanwhile provides the documents system that meets 2010 version GMP requirements. Technical data
Equipment Model Door Chamber Dimension/Overall Dimension Weight (Unloading) Plant Steam Pure Steam Clean Water C A Driver Power
mm Kg Kg/cycel L/cycel L/cycel L/min 380V/Kw
XG1.DWS-0.24D XG1.DTS-0.24D 1 670*600*600/0.24m3/ 932*1235*1780 600 15 5 250 36 1.45
XG1.DWS-0.24 XG1.DTS-0.24 2 670*600*600/0.24m3/ 982*1235*1780 650 15 5 250 36 1.45
XG1.DWX-0.36D XG1.DTX-0.36D 1 994*600*600/0.36m3/ 1256*1235*1780 670 18 7 250 36 1.45
XG1.DWX-0.36 XG1.DTX-0.36 2 994*600*600/0.36m3/ 1306*1235*1780 720 18 7 250 36 1.45
XG1.DWE-0.6D XG1.DTE-0.6D 1 1170*610*910/0.65m3/ 1412*1306*1940 1400 20 10 300 36 2.35
XG1.DWE-0.6 XG1.DTE-0.6 2 1170*610*910/0.65m3/ 1462*1306*1940 1450 20 10 300 36 2.35
XG1.DWH-0.8D XG1.DTH-0.8D 1 1450*610*910/0.80m3/ 1692*1306*1940 1600 22 12 300 36 2.35
XG1.DWH-0.8 XG1.DTH-0.8 2 1450*610*910/0.80m3/ 1742*1306*1940 1650 22 12 300 36 2.35
XG1.DWA-1.0D XG1.DTA-1.0D 1 1700*610*910/0.94m3/ 1942*1306*1940 1750 25 15 400 36 2.35
XG1.DWA-1.0 XG1.DTA-1.0 2 1700*610*910/0.94m3/ 1992*1306*1940 1800 25 15 400 36 2.35
XG1.DWB-1.2D XG1.DTB-1.2D 1 1500*680*1180/1.20m3/ 1762*1465*1940 1950 25 15 400 36 3.85
XG1.DWB-1.2 XG1.DTB-1.2 2 1500*680*1180/1.20m3/ 1812*1465*1940 2000 25 15 400 36 3.85
XG1.DWF-1.5D XG1.DTF-1.5D 1 1870*680*1180/1.50m3/ 2132*1465*1940 2150 28 18 500 36 3.85
XG1.DWF-1.5 XG1.DTF-1.5 2 1870*680*1180/1.50m3/ 2182*1465*1940 2200 28 18 500 36 3.85
XG1.DWM-2.0 XG1.DTM-2.0 2 1700*1000*1200/2.04m3/ 2062*1792*1990 2650 40 30 600 36 3.85
XG1.DWG-2.5 XG1.DTG-2.5 2 2100*1000*1200/2.52m3 2800 45 35 650 36 4
XG1.DWT-3.0 XG1.DTT-3.0 2 2500*1000*1200/3.00m3 3100 55 45 650 36 4
XG1.DWO-3.5 XG1.DTO-3.5 2 2900*1000*1200/3.48m3 3350 60 50 750 36 4
XG1.DWL-4.0 XG1.DTL-4.0 2 3400*1000*1200/4.08m3 3700 65 55 750 36 4
XG1.DWK-5.0 XG1.DTK-5.0 2 4000*1000*1200/4.80m3 4100 80 70 850 36 5.5
 

Syrup/large Volume Filling Machine

Description: This high-dose liquid filling and capping machine is the main equipment of antibiotic vial of water injection, oil seepage and high-dose infusion bottle filling, the main working principle is the use of peristaltic pumps to control the raw liquid material filling required filling volume to antibiotics vial, and screw the cap. Characteristic: Ceramic pump, peristaltic pump or high precision peristaltic pump, with high rotary precision is high running speed and filling precision. Filling, stoppering and capping monoblock machine. Space saving and simple structure. Good appearance and easy to clean. Cylinder positioning with high precision, running is stable can fill different size of bottles. Easy operation, speed controlled by inverter, high automation degree. No bottle, no filling; no stopper, machine auto stops; alarm when insufficient stoppers. With auto counting function CE certified, standard electric installation, safety guarantee on operation. Optional acrylic glass protection hood and 100-class laminar flow Optional pre-filling and after-filling nitrogen filling. The whole machine is designed according to GMP requirements.   Technical Data
Suitable bottle range 30/50/150/200ml
Filling error ±2％
Auto stoppering ratio ≥99%
Power supply 380V 50Hz
Power 1.5 KW
Productivity 30ml 50-60vials/min
Compress air pressure 0.3~0.5Mpa    30m3/h
Filling head 4pcs
Single machine noise ≤70dB
Weight (approx) 1200Kg
Dimension 3500×900×1750mm

Tube Filling and Sealing Machine

Introduction PT-80A-C high speed tube filling and sealing machine is for all plastic tubes, laminated tubes and metal tubes. PT-60A-C low speed tube filling and sealing machine is for all plastic tubes, laminated tubes.   Features
  1. The tube is automatically pressed into the tube holder. The elastic tension type tube holder is adopted to guarantee the consistent sealing height. The automatic color mark adjusting systems by stepping driving tube holder is adopted for oval tubes or other special-shaped tubes. Adopt mechanical transmission mode filling system ensuring the stability of loading capacity.
  2. The internal wall of tube adopts hot air sealing and the external wall of tube adopts cooling water circulative cooling, which can beautiful sealing effect. The fan is adopted to discharge the poisonous gas produced during the heating outside the room. After the sealing, the wind cooling system is adopted to prevent the heat from being conducted to the ointment.
  3. Automatic completion of filling, sealing and batch No. printing in one machine. Provided such functions as automatic supply of a tube to a worktable of machine, automatic tube blowing (clearing), tube color mark automatic adjustment in a holder and automatic filling and sealing.
  4. Speed shall be adjustable by inverter. The production capacity can be realized and control automatically. The code mechanical hand print the code automatically in the request position. Human-machine interface with direct display and control.
  Technical data
Model 80A-C 60A-C
Power Supply: 380V / 3 Phase / AC / 50 Hz
Produce speed 60-100(tubes/min) 30-60(tubes/min)
Main Power 2.2 kw 1.1kw
Adopt to the tube diameter Metal tube: 10-35mm Plastic tube and laminated tube: 10-60mm Plastic and laminated tube:  10-60mm
Filling volume Metal tube: 1-150ml Plastic tube and laminated tube: 1-250ml Plastic and laminated tube:   2-250ml
Filling precision ≤+/-1%
Heating power 4kw 3kw
Air pressure 0.4-0.6 MPa
Hopper volume 40L

Dry Heat Sterilizer

Introduction This sterilizer is a kind of sterilizing device in full accordance with GMP of the latest version, US FDA and EU cGMP regulations. This equipment is used for the sterilization and depyrogenation of heat-resistant materials that cannot be used for moist heat sterilization, such as glass bottles, vials, glass vessels, metal containers and equipment parts. This equipment can be supplied with a set of documents in accord of FDA, which is the preferred equipment for biological and pharmaceutical companies.       Technical data
Equipment Model Door Chamber Dimension Overall Weight Control Driver Power
Volume Dimension (Unloading) Power
mm mm Kg 220V/Kw 380V/Kw
GDS-0.24 GCS-0.24 2 500*740*650/0.24m3 1770*1050*1730 750 0.5 11
GDX-0.36 GCX-0.36 2 600*750*800/0.36m3 1870*1060*2082 800 0.5 11
GDE-0.6 GCE-0.6 2 800*800*1000/0.64m3 2070*1110*2266 900 0.5 15
GDH-0.8 GCH-0.8 2 800*1040*1000/0.83m3 2070*1310*2266 1100 0.5 18
GDA-1.0 GCA-1.0 2 800*1260*1000/1.01m3 2070*1560*2266 1300 0.5 21
GDB-1.2 GCB-1.2 2 1000*1000*1200/1.20m3 2270*1310*2466 1500 0.5 21
GDF-1.5 GCF-1.5 2 1000*1250*1200/1.50m3 2270*1560*2466 1650 0.5 28
GDM-2.0 GCM-2.0 2 1000*1700*1200/2.04m3 2270*2010*2466 1800 0.5 34
GDG-2.5 GCG-2.5 2 1000*2100*1200/2.52m3 2270*2410*2466 2000 0.5 39
GDT-3.0 GCT-3.0 2 1000*2500*1200/3.00m3 2370*2300*2622 2200 0.5 46
GDL-4.0 GCL-4.0 2 1300*2050*1500/4.00m3 2620*2360*2622 2400 0.5 54
GDK-5.0 GCK-5.0 2 1300*2492*1500/4.86m3 2620*2800*2622 2600 0.5

Liquid Preparation System

Service scope:
Oral liquid preparation system
Sterile compounding system
Extraction compounding system
Cream and eye ointment compounding system
Features of compounding system
  1. For multi-tank preparation system, advanced adapter plate design process is adopted. Tank cleaning can be completely independent of pipe, so as to avoid leakage of materials, pollution and risk of false operation.
  2. Piping and equipment meets requirements of GMP production, without blind pipe and dead ends. Installation of equipment and accessories facilitates disassembly, maintenance and repair.
  3. Control system meets operation requirements of production process, and automatic control of online cleaning, sterilization, material transfer, etc. can be realized. Relevant parameters of preparation system can be monitored and recorded in real time, to ensure quality tracking and tracing.
  4. After detailed design and before construction, the whole system will be three-dimensional designed according to layout of field equipment.
Oral liquid preparation system Oral liquid preparation system includes sugar melting, initial preparation, cold storage, filtration/centrifugation, fine preparation, heating/cooling, material transfer, CIP/SIP and control system. Sterile preparation system Sterile preparation system includes large volume injection, powder injection, small volume injection, eye drops, water injection, etc. Main functions include concentrated preparation, decarbonizing filtration, diluted preparation, sterile storage, aseptic filtration, material transfer, heating/cooling, CIP/SIP and control system. Extraction preparation system Extraction preparation system includes extraction, enrichment, cold storage, water sink/alcohol sink, centrifugation, heating/cooling, material transfer, CIP/SIP and control system. Cream and eye ointment preparation system Cream and eye ointment preparation system includes material preparation, aqueous phase, oil phase, homogenization/emulsification, heating/cooling, material transfer, CIP/SIP and control system.

Superheated Water Sterilizer

Introduction PT-PSM Series sterilizer is used for the sterilization of glass bottles, plastic bottles, and bags in pharmaceutical enterprises and medical institutions, as well as canned drinks and foods in food enterprises. It employs superheated water for sterilization and impresses with uniform sterilization. Technical data 3124234

Ampoule Filling and Sealing Machine

Introduction This ampoule filling and sealing machine is a machine recently developed by our factory in accordance with world tide and domestic situation. The machine can be used for ampoules of 1ml, 2ml, 5ml, and can fill nitrogen and seal8 ampoules simultaneously. Air purifying device of many forms can be equipped on top of the machine according to the requirement of customer. This machine can be solely used, and can be used together with ultrasonic wave cleaning machine and sterilizing tunnel drying machine as well. It has merits of high production rate, high filling precision, high qualified rate for sealing, stable and reliable running, low noise, easy and fast replacing of standard parts, and no need to adjust repeatedly, it is simplified and humanized. Technical data

Number of filling heads12
  Ampoule
  Production capability1,2ml32000pcs/h
5ml25000pcs/h
10ml19000pcs/h
rated production capability90% above production capability
loading accuracy                               ± 2% (Glass filling pump)
percent of pass≥ 98%
Power consumption2.4kw (Ac 380V/50Hz)
Nitrogen consumption3m3/h
  Fuel gas ConsumptionCity gas0.6m3/h
LPG0.25m3/h
Oxygen ConsumptionUse City gas1.8m3/h
Use LPG2.6m3/h
Suction requirement0.6m/s
External dimension: L×W×H（mm）3600×2100×2450
Net weight (kg）2500

Emulsifier Machine

Introduction The machine has triple blender, hydraulic lift cover, high-speed homogeneity blender (Speed is 0-3500r/min, frequency speed regulation) and low-speed scraper blender (Speed is 0-40r/min, frequency speed regulation). Fast-cutting vortex emulsification blender is used in the homogenizer part, which can scrape in a low speed and automatically blend and snuggle up to the bottom and wall of boiler. The machine draws powder material by the way of vacuum in order to prevent the powder flying. The whole working procedure is operated in the condition of vacuum in order to prevent the material coming into being bubble after high-speed blending and reach the request of sanitation and asepsis. CIP cleaning system is equipped in this system. The contact part of vessel and material is made from SUS316L material. Mirror finish of the inside surface is 300EMSH. In order to ensure the stabilization of the control, the vacuum pump is the products of Germany Siemens Company, the button is produced by Japan Fuji Company, the transducer is the product of Japan Matsushita Electric Industries and the electro-control part is the product of Siemens Company. The machine is made completely according to the GMP request, which is the most advanced and most perfect cream production equipment. The machine is specially designed adopting advanced technology of oversea according to the cosmetic and ointment production technology. The machine is made up of pretreatment boiler, vacuum emulsification blending boiler, vacuum pump, hydraulic system and worktable.     The machine has easy operation, steady capability, good homogeneity, high efficiency, reasonable structure, small volume and high automation level and easily clean. Technical data

ModelEffective CapacityEmulsifyAgitatorOutside DimensionThe Merit Rate (KW)
KWr/minKWr/minLengthWidthHeightMax H
20202.20-35000.370-4018001600185027005
505030-35000.750-4027002000201527007
10010030-35001.50-40292021202200300010
15015040-35001.50-40311021202200310011
2002005.50-35001.50-40315022002200310012
3503507.50-35002.20-40365026502550360017
5005007.50-35002.20-40397028002700395019
750750110-350040-40378032003050438024
10001000150-350040-40390034003150455029
1500150018.50-35007.50-40400041003750565042
20002000220-35007.50-40485043003600/46

Eye Drop Filling, Stoppering and Capping Machine

Introduction The machine is mainly suitable for filling, stoppering and capping of various dosage forms and specifications in biological and pharmaceutical industries. It is an ideal capping device with compact design, stable performance and convenient maintenance. The control part adopts PLC program and is operated by human-machine interface. It is also equipped with host frequency control, conveyor belt stepless speed regulation and capping frequency conversion speed regulation to meet the requirements of production capacity of various specifications. Main Features
  • PLC and HMI control, easy operation
  • Igus oil-free bearings, avoiding contamination of machine
  • High accuracy pump from Spirax Sarco
  • No dripping, no flushing
  • No bottle, no filling. No bottle , no stoppering and capping.
  • No stopper, no caps , the machine alarms and stops.
  • Material of contact is made of SS316Ll, conformto GMP.
Technical Parameters
Suitable bottle range 2~10mlplastic pump (change the proper change part)
Production capacity 1500- 2000bph for 15ml bottles
Filling accuracy ≤1.5%
Auto stopper ratio ≥99.5%
Bottle breakage ratio ≤0.5%
Power supply 380V 50Hz
Power 8.5Kw
Compressed air pressure 0.4~0.6Mpa    25~35 L/min
Single machine noise ≤70dB
Weight ~800Kg
Dimension 2620×1250×1480(mm)
 

Powder filling, plugging and capping machine (PT-KFG series)

Brief introduction KFG series powder filling machine is a new generation screw filling and equipment developed by engineering and technical personnel of our company. This machine adopts linear conveying, screw filling. Mechatronics is adopted in the design. The screw is driven by servo motor, and the number of steps is set by micro-computer, so as to accurately control the measurement of the range required for the sub loading of screw rotation. High precision servo motor controls the bottle shifting wheel for accurate positioning and sub packaging. The whole machine has reasonable design, reliable and stable operation, simple operation, high degree of automation, convenient disassembly and cleaning of key parts, which fully meets the requirements of GMP. KFG series is mainly used for packing and stoppering sterile powder injection of control vial in pharmaceutical industry. It is widely used for packing sterile powder injection of antibiotic in pharmaceutical factories with large production volume. Characteristic
  • 2 long chain plate conveyor, cylinder positioning, 2-head screw filling, 2-roller stopper, so the machine length is shortened.
  • Different types of filling auger meet requirements of powders with different fluidity.
  • Touch panel control can set the filling dosage without stopping the machine.
  • Speed control by inverter.
  • Falling bottle auto reject; no bottle, no filling; no stoppers, auto stops; insufficient stoppers alarm.
  • Auto counting function.
  • CE certified, standard electric installation, safety guarantee on operation.
  • Auto stop filling when filling auger touches filling nozzle and alarms.
  • Easy to change the change part. Easy to operate and disassemble. Easy to clean the key part.
  • Optional acrylic glass hood, laminar flow, sealed air outlet device.
  • The whole machine is designed according to GMP requirements.
Technical data
Filling method 4 head screw filling
vials 60ml
Production volume 10-60g
Production capacity >=80 bottles/min for 60ml 20g
Filling Accuracy +-2-4%
Bottle broken ratio ≤0.01%
Air consumption 0.3-0.6MPa About 0.5m3/h
Dimension 2900*1100*1900mm
Power 380V 10KW
Noise <= 65dBA within 1m
Weight About 1500Kg

Automatic Canned Filling Packaging Machine (PT-BGL-B2B)

Introduction This newest model of canned packing machine was designed based on our long-range experience accumulation from DCS-2B, in terms of the National GMP Standard. The design, into which was integrated the 21st century’s newest technical conception, is more reasonable, compact and consistent. Can feeding, weighing, filling and failure pack detecting & deleting can be done automatically. The machine is suitable for packaging powdery & grainy product, for instance, milk powder, rice powder, monosodium glutamate, solid beverage, dextrose, etc. Characteristic
  • Program design modularized. PLC control system with HIM leads to easy operation. Recipes can be saved for later using.
  • Equipped with automatic can/bottle feeding system, implement to the function of no-can-no-filling.
  • The functions of over-weight warning, error message display and failed packs detecting & deleting, which never let any reject to pass through, ensure the packing quality.
  • Reasonable mechanical structure, easy to change size parts and clean up
  • Auger is driven by fast response clutch/brake and proportion feedback tracking, which extremely improve the packing precision.
  • Stable and durable mechanical structure, result in less maintenance costs.
Technical data         
 Filling Weight 10-5000g
 Weighing Range   1-6000g (Resolution 1g)
Packing Accuracy ≤1%
 Packing Speed   20-50 Cans/min.
Power Supply 380/220V  50－60Hz
Machine Power 2Kw
Machine Weight 500Kg
Machine Bulk 1850X1245X2172mm
Product Container Columnar tin can: Diameter 50-180mm, Height 50-350mm
Use Tolerance 0.2m3/min
Air Pressure 6-8Kg/cm2

Ultrasonic Bottle Washing Machine (QCK60)

Introduction This machine mainly used to wash penicillin vials, oral liquid bottles and ampoules. The ultrasonic cavitation, circulation water, WFI and compressed air device are set apart. It is one of the main equipment for new GMP technology requirements. Can be used for single or in production line. QCK series ultrasonic vial washing machine is a new generation of antibiotic glass vial cleaning equipment. Using the non-contact vial washing method which is now popular in the world, and using the "cavitation" effect of ultrasonic to produce a strong mechanical force to peel off the dirt on the vial, not only can the purpose of cleaning be achieved, but also various microorganisms, Enterobacteriaceae and similar bacteria attached inside and outside the bottle can be ultrasonically crushed, so as to play the role of cleaning, disinfection and sterilization. Feature
  • Circulating water, WFI and compressed air can apply to spraying needles which have has obtained national patent, to prevent cross contamination, circulating water can recycle and filter separately, save the energy and cost.
  • The cover can lift automatically, supply oil intensively, can relieve artificial work-load, decrease equipment fault rate, to make machine run steadily.
  • Auto sampling, tail bottle emptying function.
  • Equip with full digital differential pressure transmitter, monitor the water pressure, add ultrasonic intensity detector to make the whole washing process traceable, meet new GMP key parameter traceable demands.
  • Non-metal components are processed with imported polyformaldehyde.
Technical data
Suitable vial size: 10ml 13ml and 15ml
Production capacity >=180-200 vials/min for 10ml
Power supply： 380V 50Hz
Power consumption： 12KW
Water injection pressure and consumption: 0.15-0.35MPa 0.2-0.8m3/h
Clean air pressure and consumption 0.4-0.6MPa  20-50m3/h
 

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