Ampoule Filling and Sealing Machine
Specification | 1-2ml |
Output | 9000-12000dosage/hour |
Power | 380V/0.55kw |
Contour Dimension | 170*950*131cm |
Weight | 300kg |
Ampoule Filling and Sealing Machine
Introduction This ampoule filling and sealing machine is a machine recently developed by our factory in accordance with world tide and domestic situation. The machine can be used for ampoules of 1ml, 2ml, 5ml, and can fill nitrogen and seal8 ampoules simultaneously. Air purifying device of many forms can be equipped on top of the machine according to the requirement of customer. This machine can be solely used, and can be used together with ultrasonic wave cleaning machine and sterilizing tunnel drying machine as well. It has merits of high production rate, high filling precision, high qualified rate for sealing, stable and reliable running, low noise, easy and fast replacing of standard parts, and no need to adjust repeatedly, it is simplified and humanized. Technical data
Number of filling heads | 12 | |
Ampoule | ||
Production capability | 1,2ml | 32000pcs/h |
5ml | 25000pcs/h | |
10ml | 19000pcs/h | |
rated production capability | 90% above production capability | |
loading accuracy | ± 2% (Glass filling pump) | |
percent of pass | ≥ 98% | |
Power consumption | 2.4kw (Ac 380V/50Hz) | |
Nitrogen consumption | 3m3/h | |
Fuel gas Consumption | City gas | 0.6m3/h |
LPG | 0.25m3/h | |
Oxygen Consumption | Use City gas | 1.8m3/h |
Use LPG | 2.6m3/h | |
Suction requirement | 0.6m/s | |
External dimension: L×W×H(mm) | 3600×2100×2450 | |
Net weight (kg) | 2500 |
Equipment Model | Door | Chamber Dimension | Overall | Weight | Control | Driver Power | |
Volume | Dimension | (Unloading) | Power | ||||
mm | mm | Kg | 220V/Kw | 380V/Kw | |||
GDS-0.24 | GCS-0.24 | 2 | 500*740*650/0.24m3 | 1770*1050*1730 | 750 | 0.5 | 11 |
GDX-0.36 | GCX-0.36 | 2 | 600*750*800/0.36m3 | 1870*1060*2082 | 800 | 0.5 | 11 |
GDE-0.6 | GCE-0.6 | 2 | 800*800*1000/0.64m3 | 2070*1110*2266 | 900 | 0.5 | 15 |
GDH-0.8 | GCH-0.8 | 2 | 800*1040*1000/0.83m3 | 2070*1310*2266 | 1100 | 0.5 | 18 |
GDA-1.0 | GCA-1.0 | 2 | 800*1260*1000/1.01m3 | 2070*1560*2266 | 1300 | 0.5 | 21 |
GDB-1.2 | GCB-1.2 | 2 | 1000*1000*1200/1.20m3 | 2270*1310*2466 | 1500 | 0.5 | 21 |
GDF-1.5 | GCF-1.5 | 2 | 1000*1250*1200/1.50m3 | 2270*1560*2466 | 1650 | 0.5 | 28 |
GDM-2.0 | GCM-2.0 | 2 | 1000*1700*1200/2.04m3 | 2270*2010*2466 | 1800 | 0.5 | 34 |
GDG-2.5 | GCG-2.5 | 2 | 1000*2100*1200/2.52m3 | 2270*2410*2466 | 2000 | 0.5 | 39 |
GDT-3.0 | GCT-3.0 | 2 | 1000*2500*1200/3.00m3 | 2370*2300*2622 | 2200 | 0.5 | 46 |
GDL-4.0 | GCL-4.0 | 2 | 1300*2050*1500/4.00m3 | 2620*2360*2622 | 2400 | 0.5 | 54 |
GDK-5.0 | GCK-5.0 | 2 | 1300*2492*1500/4.86m3 | 2620*2800*2622 | 2600 | 0.5 |
Introduction The machine has triple blender, hydraulic lift cover, high-speed homogeneity blender (Speed is 0-3500r/min, frequency speed regulation) and low-speed scraper blender (Speed is 0-40r/min, frequency speed regulation). Fast-cutting vortex emulsification blender is used in the homogenizer part, which can scrape in a low speed and automatically blend and snuggle up to the bottom and wall of boiler. The machine draws powder material by the way of vacuum in order to prevent the powder flying. The whole working procedure is operated in the condition of vacuum in order to prevent the material coming into being bubble after high-speed blending and reach the request of sanitation and asepsis. CIP cleaning system is equipped in this system. The contact part of vessel and material is made from SUS316L material. Mirror finish of the inside surface is 300EMSH. In order to ensure the stabilization of the control, the vacuum pump is the products of Germany Siemens Company, the button is produced by Japan Fuji Company, the transducer is the product of Japan Matsushita Electric Industries and the electro-control part is the product of Siemens Company. The machine is made completely according to the GMP request, which is the most advanced and most perfect cream production equipment. The machine is specially designed adopting advanced technology of oversea according to the cosmetic and ointment production technology. The machine is made up of pretreatment boiler, vacuum emulsification blending boiler, vacuum pump, hydraulic system and worktable. The machine has easy operation, steady capability, good homogeneity, high efficiency, reasonable structure, small volume and high automation level and easily clean. Technical data
Model | Effective Capacity | Emulsify | Agitator | Outside Dimension | The Merit Rate (KW) | |||||
KW | r/min | KW | r/min | Length | Width | Height | Max H | |||
20 | 20 | 2.2 | 0-3500 | 0.37 | 0-40 | 1800 | 1600 | 1850 | 2700 | 5 |
50 | 50 | 3 | 0-3500 | 0.75 | 0-40 | 2700 | 2000 | 2015 | 2700 | 7 |
100 | 100 | 3 | 0-3500 | 1.5 | 0-40 | 2920 | 2120 | 2200 | 3000 | 10 |
150 | 150 | 4 | 0-3500 | 1.5 | 0-40 | 3110 | 2120 | 2200 | 3100 | 11 |
200 | 200 | 5.5 | 0-3500 | 1.5 | 0-40 | 3150 | 2200 | 2200 | 3100 | 12 |
350 | 350 | 7.5 | 0-3500 | 2.2 | 0-40 | 3650 | 2650 | 2550 | 3600 | 17 |
500 | 500 | 7.5 | 0-3500 | 2.2 | 0-40 | 3970 | 2800 | 2700 | 3950 | 19 |
750 | 750 | 11 | 0-3500 | 4 | 0-40 | 3780 | 3200 | 3050 | 4380 | 24 |
1000 | 1000 | 15 | 0-3500 | 4 | 0-40 | 3900 | 3400 | 3150 | 4550 | 29 |
1500 | 1500 | 18.5 | 0-3500 | 7.5 | 0-40 | 4000 | 4100 | 3750 | 5650 | 42 |
2000 | 2000 | 22 | 0-3500 | 7.5 | 0-40 | 4850 | 4300 | 3600 | / | 46 |
Eye Drop Filling, plugging and Capping Machine
Suitable bottle range | 5~30mlplastic pump (change the proper change part) |
Production capacity | 70-120bts/min, 5-20ml bottle Dosage 5-20ml |
Filling error | ≤1.5% |
Auto stopper ratio | ≥99.5% |
Bottle breakage ratio | ≤0.5% |
Power supply | 220V 50Hz |
Power | 1.3Kw |
Filling head | 2-head filling |
Compressed air pressure | 0.4~0.6Mpa 25~35 L/min |
Single machine noise | ≤70dB |
Weight | ~800Kg |
Dimension | 2620×1250×1480(mm) |
Oral liquid preparation system |
Sterile compounding system |
Extraction compounding system |
Cream and eye ointment compounding system |
Powder filling, plugging and capping machine (PT-KFG series)
Suitable bottle range | 7~30ml (tubular or molded vial) |
Production capacity | 280~300bts/min, 10ml bottle Dosage 1g |
Power supply | 220V 50Hz |
Total power | 3kw |
Filling error | ≤2% |
Auto stoppering ratio | ≥99.7% |
Bottle breakage ratio | ≤0.1% |
Single machine noise | ≤70dB |
Vacuum degree | -6x10-2Mpa, 14m3/h |
Weight | 800kg |
Dimension | 2850×1000×1800(mm) |
Powder filling, plugging and capping machine (PT-KFS series)
Suitable bottle range | 7~30ml (Tubular vial or molded vial) |
Production capacity | 200-250bts/min, 7ml bottle Dosage 1g |
Power supply | 220V 50Hz |
Power consumption | 1kw |
Compressed air pressure | 0.4~0.6Mpa 25~35 L/min |
Filling error | ≤2% |
Auto stoppering ratio | 99.90% |
Speed control | Speed control by inverter |
Single machine noise | ≤70dB |
Weight | 800kg |
Dimension | 2270×1050×1500(mm) |
Soft Gel Encapsulation Machine
Model/Data | 100 | 200 | 250 | 315 |
Mould Size (mm) | Dia. 80 X W: 100 | Dia. 113 X W: 200 | Dia. 150 X W: 250 | Dia. 157 X W: 315 |
Mould Revolution (RPM) | 0-5 Rpm (adjusted variable speed) | 0-5 Rpm (adjusted variable speed) | 0-5 Rpm (adjusted variable speed) | 0-5 Rpm (adjusted variable speed) |
Volume of Plunger Pump | 0-1.5 ml (adjustable continuously) | 0-2 ml (adjustable continuously) | 0-2 ml (adjustable continuously) | 0-2 ml (adjustable continuously) |
Pump Accuracy | +/-0.5% (filling volume not less than 500 mg) | +/-0.5% (filling volume not less than 500 mg) | +/- 0.5% ~ 1.5% | +/- 0.5% ~ 2% |
Pump Type | 8 plunger pump | 14 plunger pump | 20 plunger pump | 24 plunger pump |
Production Capacity | 4#OV capsule 30,000pills/hrs (4.0 RPM) | 8#OV capsule 62,400pills/hrs (4.0RPM) | 8#OV capsule 115,440pills/hrs(4.0RPM) 20#OB capsule 58,800(4.0RPM) | 8#OV capsule 150,960 pills/hrs (4.0RPM) |
Power Supply | 1.8 Kw, 360V 3 phases (can be modified as user’s requirement.) | 12 Kw, 360V 3 phases (can be modified as user’s requirement.) | 12 Kw, 360V 3 phases (can be modified as user’s requirement.) | 12 Kw, 360V 3 phases (can be modified as user’s requirement.) |
Weight | 400 Kg | 1,300 Kg | 1,500 Kg | 1,500 Kg |
Dimension (LxWxH)mm | 1440x660x1350 | 2000x910x1900 | 2040x960x1900 | 2100x1130x1900 |
Steam Sterilizer (ampoule/vial)
Equipment Model | Door | Trolley | Chamber Dimension | Overall | Weight | Clean | Deionized | Clean | C A | Control | Driver | Color |
Volume | Dimension | (Unloading) | Steam | Water | Water | Power | Power | Water | ||||
(Option) | ||||||||||||
mm | mm | Kg | Kg/cycel | L/cycel | L/cycel | Nm3/h | 220V/Kw | 380V/Kw | L/cycel | |||
XG1.SDE-0.6 | 2 | 1 | 1200*610*910/0.67m3 | 1490*1390*1940 | 1500 | 28 | 260 | 230 | 5.8 | 0.5 | 2 | 500 |
XG1.SDH-0.8 | 2 | 1 | 1450*610*910/0.80m3 | 1742*1390*1940 | 1600 | 34 | 310 | 280 | 7.7 | 0.5 | 2.9 | 650 |
XG1.SDA-1.0 | 2 | 2 | 1700*610*910/0.94m3 | 1992*1390*1940 | 1800 | 48 | 350 | 280 | 9.6 | 0.5 | 2.9 | 850 |
XG1.SDB-1.2 | 2 | 1 | 1500*680*1180/1.20m3 | 1812*1465*1940 | 2300 | 58 | 400 | 280 | 12 | 0.5 | 2.9 | 1000 |
XG1.SDC-1.5 | 2 | 2 | 1870*680*1180/1.50m3 | 2182*1465*1940 | 2550 | 74 | 650 | 400 | 14.4 | 0.5 | 4.6 | 1250 |
XG1.SDD-2.0 | 2 | 2 | 1700*1000*1200/2.04m3 | 2062*1792*1990 | 2650 | 107 | 700 | 400 | 19.2 | 0.5 | 4.6 | 1700 |
XG1.SDG-2.5 | 2 | 2 | 2100*1000*1200/2.52m3 | 2462*1792*1990 | 2900 | 138 | 750 | 400 | 24 | 0.5 | 4.6 | 2100 |
XG1.SDN-3.0 | 2 | 3 | 2500*1000*1200/3.00m3 | 2862*1792*1990 | 3250 | 159 | 800 | 400 | 28.8 | 0.5 | 6.05 | 2500 |
XG1.SDO-3.5 | 2 | 3 | 2900*1000*1200/3.48m3 | 3262*1792*1990 | 3450 | 175 | 1060 | 400 | 33.6 | 0.5 | 6.05 | 3000 |
XG1.SDF-5.0 | 2 | 4 | 4200*1000*1200/5.04m3 | 4562*1792*1990 | 4300 | 277 | 1850 | 350 | 48 | 0.5 | 6.2 | 4300 |
XG1.SDQ-6.0 | 2 | 5 | 5200*1000*1200/6.24m3 | 5562*1792*1990 | 4500 | 347 | 2000 | 350 | 57.6 | 0.5 | 6.2 | 5500 |
Equipment Model | Door | Chamber Dimension/Overall Dimension | Weight (Unloading) | Plant Steam | Pure Steam | Clean Water | C A | Driver Power | |
mm | Kg | Kg/cycel | L/cycel | L/cycel | L/min | 380V/Kw | |||
XG1.DWS-0.24D | XG1.DTS-0.24D | 1 | 670*600*600/0.24m3/ 932*1235*1780 | 600 | 15 | 5 | 250 | 36 | 1.45 |
XG1.DWS-0.24 | XG1.DTS-0.24 | 2 | 670*600*600/0.24m3/ 982*1235*1780 | 650 | 15 | 5 | 250 | 36 | 1.45 |
XG1.DWX-0.36D | XG1.DTX-0.36D | 1 | 994*600*600/0.36m3/ 1256*1235*1780 | 670 | 18 | 7 | 250 | 36 | 1.45 |
XG1.DWX-0.36 | XG1.DTX-0.36 | 2 | 994*600*600/0.36m3/ 1306*1235*1780 | 720 | 18 | 7 | 250 | 36 | 1.45 |
XG1.DWE-0.6D | XG1.DTE-0.6D | 1 | 1170*610*910/0.65m3/ 1412*1306*1940 | 1400 | 20 | 10 | 300 | 36 | 2.35 |
XG1.DWE-0.6 | XG1.DTE-0.6 | 2 | 1170*610*910/0.65m3/ 1462*1306*1940 | 1450 | 20 | 10 | 300 | 36 | 2.35 |
XG1.DWH-0.8D | XG1.DTH-0.8D | 1 | 1450*610*910/0.80m3/ 1692*1306*1940 | 1600 | 22 | 12 | 300 | 36 | 2.35 |
XG1.DWH-0.8 | XG1.DTH-0.8 | 2 | 1450*610*910/0.80m3/ 1742*1306*1940 | 1650 | 22 | 12 | 300 | 36 | 2.35 |
XG1.DWA-1.0D | XG1.DTA-1.0D | 1 | 1700*610*910/0.94m3/ 1942*1306*1940 | 1750 | 25 | 15 | 400 | 36 | 2.35 |
XG1.DWA-1.0 | XG1.DTA-1.0 | 2 | 1700*610*910/0.94m3/ 1992*1306*1940 | 1800 | 25 | 15 | 400 | 36 | 2.35 |
XG1.DWB-1.2D | XG1.DTB-1.2D | 1 | 1500*680*1180/1.20m3/ 1762*1465*1940 | 1950 | 25 | 15 | 400 | 36 | 3.85 |
XG1.DWB-1.2 | XG1.DTB-1.2 | 2 | 1500*680*1180/1.20m3/ 1812*1465*1940 | 2000 | 25 | 15 | 400 | 36 | 3.85 |
XG1.DWF-1.5D | XG1.DTF-1.5D | 1 | 1870*680*1180/1.50m3/ 2132*1465*1940 | 2150 | 28 | 18 | 500 | 36 | 3.85 |
XG1.DWF-1.5 | XG1.DTF-1.5 | 2 | 1870*680*1180/1.50m3/ 2182*1465*1940 | 2200 | 28 | 18 | 500 | 36 | 3.85 |
XG1.DWM-2.0 | XG1.DTM-2.0 | 2 | 1700*1000*1200/2.04m3/ 2062*1792*1990 | 2650 | 40 | 30 | 600 | 36 | 3.85 |
XG1.DWG-2.5 | XG1.DTG-2.5 | 2 | 2100*1000*1200/2.52m3 | 2800 | 45 | 35 | 650 | 36 | 4 |
XG1.DWT-3.0 | XG1.DTT-3.0 | 2 | 2500*1000*1200/3.00m3 | 3100 | 55 | 45 | 650 | 36 | 4 |
XG1.DWO-3.5 | XG1.DTO-3.5 | 2 | 2900*1000*1200/3.48m3 | 3350 | 60 | 50 | 750 | 36 | 4 |
XG1.DWL-4.0 | XG1.DTL-4.0 | 2 | 3400*1000*1200/4.08m3 | 3700 | 65 | 55 | 750 | 36 | 4 |
XG1.DWK-5.0 | XG1.DTK-5.0 | 2 | 4000*1000*1200/4.80m3 | 4100 | 80 | 70 | 850 | 36 | 5.5 |
Model | Production capacity | |
500 | 7ml tubular vial | 100~140 bts/min |
700 | 7ml tubular vial | 250~300 bts/min |
900 | 7ml tubular vial | 500~600 bts/min |
1200 | 7ml tubular vial | 900~920 bts/min |
Suitable bottle range | 1~20ml,2~500ml (ampoule, tubular or molded vial) |
Sterilization temperature | 350℃ |
Sterilization time | ≥ 5min~7min |
Net conveyor speed | 50~250mm/min |
Bottle outlet temperature ambient temp | (ambient) +10℃ |
Clean degree | A(class) |
Cooling type | Air cooling or water cooling |
Power supply | 380V 50Hz |
Electric heater | Quartz glass heater or s.s. Heater |
Single machine noise | ≤70dB |
Fan | Ydf type low noise fan 2 units |
Dimension (L*W*H) | 500: 4500×1630×1900 (mm) |
700: 6000×1820×1900 (mm) | |
900: 8000×2020×1900 (mm) | |
Power | 500: 50kw |
700: 72kw | |
900: 90kw | |
1200: 120kw |