Application
The product is widely used in drug manufacturing and industrial fermentation, which requires high level of liquid sanitation and sterilization.
Operational principle
CIP system prepares sterilized liquid following customized and adjustable programs. The sanitation circle starts by circulating the liquid through pneumatic control valve, transfer pump, and loop liquid pump. It finishes with the transfer of the clean liquid, followed by automatic draining and reset. The system is automatically self-cleaned and maintained real time through self-inspection function and PLC-based control system.
System includes
Different purchase options for CIP system include mobile CIP unit, single tank CIP unit, double tank CIP unit, and multiple tank CIP unit.
Clean pipe system includes distribution system of purified water, water for injection, pure steam, compressed air, nitrogen, oxygen, etc. Piping system complies with GMP requirements without blind pipe and dead ends, and slope and welding quality is guaranteed in the process of piping installation.
Storage and distribution of PW and WFI is very important in pharmaceutical process, which directly affect the quality of pharmaceutical production. In the design of storage and distribution, we provides the most reasonable distribution and disinfection scheme according to real demands of clients. With design characteristics, we reduce risk of pollution as much as possible with the most reasonable cost.
Distribution method
Purpose of storage and distribution system design
Periodic disinfection methods
Continuous microbial control
Characteristics of distribution module
| Hot storage and distribution |
| Room temperature storage and distribution |
| Single-tank parallel circuits |
| Minor circulation for cooling treatment of use points |
| Ozone treatment for storage and distribution |
| Maintain water quality within the maximum limitation. |
| Delivery water to use points according to required flow rate and temperature. |
| Reduce capital investment, achieve low operation cost. |
| Chemical disinfectant methods |
| Ozone disinfection |
| Hot water, superheated water disinfection |
| Ozone dosing continuously |
| Hot water circulation |
| UV device |
| Microfiltration, ultrafiltration device |
- Professional calculation software for water consumption balance and pipe resistance.
- Professional design software for equipment piping can automatically generate pipe isometric drawings and bill of materials.
- Modular production structure is reasonable and compact, covering small area.
- Perfect construction management guarantees the construction quality.
- PTC electrical heating insulation is our patented technology, which is used for WFI insulation at night or holiday, and perfectly replaced heat exchanger insulation. Industrial steam supply is not needed, so as to save energy and reduce consumption.
Pure steam generator is designed for using in pharmaceutical and biotechnology industries. Sterile, pyrogen-free pure steam is produced through evaporating pre-treated feed water by industrial steam.
Description
Raw water is pumped to pipe side of decontamination column and heat exchanger by a feed pump, and the liquid level is controlled by level gauge. When industrial steam or hot water entering into heat exchanger, raw water is heated to evaporation temperature, forming strong thermal circulation inside the two columns. Pure steam will be generated in the evaporator (decontamination column). Low speed of steam and height of column will remove any possible impure droplets under the gravity. Through adjusting industrial steam valve opening with a pneumatic regulator, pure steam pressure can be constantly maintained at set point by user, in the range between 0 to 3 bars.
Features of Pure Steam Generator:
- Pure steam generator adopts unique tertiary separation technology(flash, gravity separation by 180 degrees exhumation and health type spiral separation technology), producing pure steam with best quality, as well as safe and reliable.
- Device for continuous separating non-condensable gas from feed purified water is embedded into system, and impurities are excluded continuously.
- Pre-heaters and evaporating columns adopt double tube plate design, preventing cross contamination to the greatest degree.
- Evaporating column is equipped with special feedwater distribution plate, which can guarantee that supply water can form falling film in the column tube, to ensure the highest evaporation heat exchange efficiency.
- Equipment design pressure can guarantee stable production with 8 bar industrial steam pressure. During pure steam consumption, discharge automatically adjusts to about 2% to 8% of capacity of equipment.
Purified Water Generation System
Purified Water Generation meets the requirements of the latest United States Pharmacopoeia and Chinese Pharmacopoeia.
Features
1. Strict flow balance calculation and equipment selection, which can guarantee overall balance of equipment operation.
2. Modular production structure is reasonable and compact, covering small area and with short construction time.
3. Professional design software for equipment piping can automatically generate pipe isometric drawings and bill of materials.
4. Each equipment unit is designed with corresponding inhibiting microbial growth plan.
5. Mode of internal circulation can effectively prevent growing of microorganism, and provide short restart response time.
6. The whole system runs full-automatically. Variety of operating mode is set to meet different production requirements.
Description
Distillation is a process for chemical and microbiological purification of raw water by gas-liquid reform and separation. In the process, water is evaporated, in which produced steam breaks away from water, and unevaporated water flowing to behind is dissolved with solids, non-volatile substances and macromolecular impurities. In the distillation process, low-molecular impurities may be entrained and carried in evaporated steam in the form of water mist or droplets, so it needs separation device to remove tiny water mist and entrained impurities, including endotoxin. Purified steam becomes water for injection after condensation. Distilling method can reduce at least 99.99% of endotoxin content.
Features of Water for Injection Equipment:
1. Multi-effect water distiller adopts unique tertiary separation technology (flash, gravity separation by 180 degrees exhumation and health type spiral separation technology), producing distilled water and pure steam with best quality, as well as safe and reliable.
2. Accelerated speed of spiral separation achieves 17 times of g (g means gravitational acceleration).
3. Unique technology of continuous removal of non-condensable gas.
4. The latest risk prevention design concept: removal of impurities in the early process stage. Seperated impurities (endotoxin, non-condensable gas and other impurities) from each evaporating column (effect) will not be brought into next column (effect), to ensure obtaining WIF with best quality;--Residual discharge is carried out for each column, to the last column for discharge.
--Continuous exclusion of non-condensable gas is carried out for each column, rather than concentrated to condenser for exclusion.
--Impurities are excluded continuously, not intermittently.
5. All condensers, feedwater pre-heaters and first effect of evaporating column adopts double tube plate design, preventing cross contamination to the greatest degree.
6. Each effect of evaporating column is equipped with special feedwater distribution plate, which can guarantee that supply water can form falling film in the column tube, to ensure the highest evaporation heat exchange efficiency.
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