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Solid Machinery

Fluid-Bed Processor

Introduction The machine is mainly used for the operations of mixing, granulating, drying and coating of granule “Top Spraying”, etc of powder material in pharmaceutical industry, foodstuff industry, chemical industry, etc. Such as granule of tablet, granule for quick resolving drinking, condiment. Mixing-granulating-drying in one-step. Adopting double chamber filtering bags system, removing dust completely. Adopting multi-fluid nozzle, it guarantees that the formed granule is uniform and the content of powder is very low. Can choose 2 bar explosion-proof design. Designed, manufactured and laid out by GMP. Technical data

 Item /Specification5153060120200300500800-1000
Capacity (Kg /batch)5153060120200300500By client
Scope of application for liquid(g/cm3)<1.3
Material yield rate (%)≥99
Qualified rate of end products (%)≥85
Container volume (L)224510022042067010001500
Diameter r(mm)50055070010001200140016001800
Power of fan (Kw)35.57.51118.5223045
Power of supply liquid motor (Kw)0.37
Pressure of steam (Mpa)0.4-0.6
Consumption of steam (Kg/h)183560120140180310400
Pressure of compressed air (Mpa)0.4-0.6
Consumption of compressed air (m3/min)0.30.60.90.90.91.11.11.5
Working temperature (℃)Normal temperature -120℃ could adjust
Noise (DB)Installed separated with fan ≤75
Overall dimension of machine (L×W×H) refer to installation drawing or customer’s room
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Solid Machinery

IBC

Introduction The machine has such features as reasonable structure, stable performance, convenient operation, no dead corners, and no exposed bolts. The gyrator (mixing hopper) forms an included angle of 30° with the rotation axis. The materials in the mixing hopper rotate along with the gyrator and make tangential movement along the hopper walls, producing strong turning and high-speed tangential movement and achieving the best mixing effect. PLC automatic control is adopted. It is provided with the infrared safety device and the discharging butterfly valve with the misoperation preventer to ensure safe production. The materials can go through different working procedures in the same vessel without the need of frequent material transferring, material charging, etc. The machine effectively controls dust pollution and cross contamination, reduces loss of materials, controls material layering, optimizes production processes, and fully meets the requirements for medicine production in GMP.   The machine can automatically complete all actions including lifting, clamping, mixing, lowering, etc. An automatic lifting hopper mixer and several mixing hoppers of different specifications can meet the mixing requirements of large batches and diversified varieties of products. It is an ideal machine for mixing in pharmaceutical plants. It is also widely used in such industries as medicine, chemical industry, food, etc.   The machine is composed of machine base, gyrator, driving system, lifting and lowering system, braking system and control system. When it works, push the mixing hopper into the gyrator. Enter the automatic operation program, and input the set parameter group program code. Press the "confirm" button on the touch screen to automatically lift the mixing hopper to the designated position and automatically clamp it. After the PLC control system receives the clamping signal, the driving system works and carries out mixing according to the set time and rotation speed. After the set parameters are reached, the gyrator will automatically stop vertically. At the same time, the braking system works and the mixing is finished. Then enter the manual operation program, press the "lower" button, the mixing hopper in the gyrator will fall to the designated position and stop automatically, and process data will be printed. Then the mixing hopper is pushed out and transferred to the next procedure.   Technical data
Parameters/Model 2A 2B 2C
Mixing hopper clamping range(L) 1000-2000 1000-2000 400-800
Maximum loading coefficient(η%) 70% 70% 70%
Maximum material load(kg) 840 500 336
Installation power(kw) 9 9 7
Power supply(Hz) 380(50) 380(50) 380(50)
Mixing speed(rpn) 3-12 3-12 3-12
Machine weight(kg) 2500 2300 1600
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Solid Machinery

Multi Direction Mixer

Introduction
Multi-directional Motions Mixer is a novelty material mixer, which is extensively used in Pharmacy, Chemical industry, Metallurgical Industry, Food, Light industry, Agriculture and so on. The machine can mix powder or granules very evenly, so that the mixed materials can reach their best effect.
Features •It has a unique driven shaft servo mechanism, so that the whole machine runs stably and reliably with low noise.
•The equipment does not need a foundation and features convenient erection and maintenance as well as long service life. •It can ensure a good mixing effect and short mixing time. The evenness of mixing reaches above 99.5%. •Its charge coefficient reaches 85%, more than double that of an ordinary rotary mixer. •Thanks to its low height and small rotating space, it usually does not need skip floor. •The eccentric cone design of the discharge end of the mixing barrel ensures discharge free of dead corner and residue, so it is easy to clean and conforms to the requirement of GMP. •HD series multi-directional motions mixer can start in low speed, run smoothly in rated speed, timing and deceleration for stop. Automatic shutdown location of the machine is the best location for charging and discharging.
Technical data
Model 5 20 50 100 200
Volume of mixing barrel(L) 5 20 50 100 200
Max. charge volume(L) 4 17 40 85 170
Max. charge weight(kg) 4 15 40 80 100
Main shaft speed(rpm) 20 20 17 14 14
Motor power(Kw) 0.75 0.75 1.1 2.2 3
Weight of whole machine(kg) 90 100 200 650 900
Shape dimension dynamic (long x wide x high(mm)) 900*700*650 970*780*700 1200*1100*1200 1360*1500*1530 1800*1600*1700
 
Model 400 600 800 1000 1500
Volume of mixing barrel(L) 400 600 800 1000 1500
Max. charge volume(L) 340 500 680 850 1275
Max. charge weight(kg) 200 300 400 500 750
Main shaft speed(rpm) 12 12 10 10 10
Motor power(Kw) 4 5.5 7.5 7.5 11
Weight of whole machine(kg) 1350 1550 2500 2650 4000
Shape dimension dynamic (long x wide x high(mm)) 2200*1900*1850 2400*2100*2050 2600*2500*2550 2800*2600*2800 3400*3200*3100
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Solid Machinery

Sachet Packing Machine

Introduction The machine is suitable for pharmaceutical industry, food and Cosmetics industry. Power, tablets, Viscous material can be packed in bag by this machine.   Features
  1. Small size, compact structure and running stable.
  2. Four sides sealing, can pack more bags at the same time, high efficiency.
  3. PLC automatic control, frequency control, reliable function, easy operation.
  4. Photoelectric tracking and detection of the printed mark, and servosystem correct it, Ensure the integrity of bag-sided pattern, Position accuracy.
  5. Filling, sealing, batch No.printing, perforation and cutting can be operated by touch screen.
  6. No need change parts when the length of bag changed.
Technical data
Item Parameters
Bag width 50-150mm
Filling weight 60-180mm
Max efficiency 400bags/min
Number of vertical cutting 8
  Packing materials Alu-Pvc Composite film
paper-plastics Composite film
plastics-plastics Composite film
Max width 900mm
Outside diameter Φ300mm
Inside diameter Φ70mm-Φ76mm
Water consumption 3.2liter/min
Connected load 6kw
Power supply 380V/50Hz
Weight 1200kg
Dimension(L*W*H) 1500*1540*2200mm
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Solid Machinery

Semi-automatic Capsule Filling Machine

Introduction The machine with electricity and steam to combination control, equipped with electronic automatic counter device is suitable for filling various domestic or imported capsule. It can automatically finish the action of location, separation, filling, locking etc for capsule. Reduce labor strength, improve production efficiency, accord with the requirement of medicine sanitary. It is an ideal equipment with smartness accuracy for dosage, novel structure, good-looking, ease of operation, for filling capsule medicine in pharmaceutical industry. Technical data
Maximum Production capacity 15000pcs/h
Capsule 00#1#2#3#4# hard capsule
Power (kw) 2.2
Power Supply 380V/50Hz
Outer dimension(L*W*H) 1350*700*1600
Weight(kg) 400
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Solid Machinery

Strip Packing Machine

Introduction The machine is a applicable for tablet, capsules and irregular shapes of pharmaceuticals for single or multi-packing with double-ALU light-obstructing function, which is featured in small size, compact structure, smooth and reliable operation, high production efficiency. Automatic control, stepless speed control. Executive mechanisms of sealing, printing, tear-off-lining, cutting, feeding featured in easy adjustment, safe and reliable operation.   Technical data
Item Parameters
Max packing rate 1000 tablets/min (depends on product size and trip size)
Max cutting rate 60times/min
Max material width 360mm
Max material external diameter Φ260mm
Material core diameter Φ70-76mm
Rate power 3.5KW
Power 380v   50Hz
Weight 1200kg
Dimension (L*W*H) 1400*1200*1800mm
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Solid Machinery

Super Mixer (RMG)

Description: PT-GM Series high shear mixer granulator is used in pharmaceutical solid dosage area for mixing and granulation application. It’s the major processing equipment in solid dosage production line. The equipment is PLC automation controlled and well satisfies the current GMP and Pharmacy Code regulation.   Features:
  1. Cylinder & conical material container structure, Z shaped mixing impeller, together forms the perfect mixing and granulation performance with qualified wet granules.
  2. Modular designed platform and on-line wet cone mill option satisfies with various process and facility conditions. 3. Pressured spray, manual or other requested binder loading sys option satisfies with various product & granulation requests.
  3. Designed with granulation end-point detection function, satisfies with the process reproducibility request.
  4. Designed with self-vent vacuum loading sys for raw material, reduce the labor and avoids dust and cross contamination, satisfies with the current GMP clean production request.
  5. Compound mechanical & air sealing structure avoid any material leakage and cross contamination, satisfies with the current GMP clean production request.
  6. Variable impeller & chopper speed controlled by VFD and setup from HMI, satisfies with various product mixing & granulation requests.
  Technical Data:
Model Container Volume Working Volume Mixing Power Mixing rpm Chopper Power Chopper rpm Wet Mill Power Mill rpm Compress Air Cons
L L kw rpm kw rpm kw rpm M3/min
GL10 10 4~8 1.1 10~600 0.75 1000-2800 — — 0.03
GL25 25 10~20 2.2 5~420 1.1 1000-2800 0.75 300-1400 0.05
GM50 50 20~40 5.5 5~355 1.5 1000-2800 0.75 300-1400 0.05
GM100 100 40~80 11 5~287 3 1000-2800 0.75 300-1400 0.1
GM150 150 60~120 15 5~240 3 1000-2500 1.5 300-1400 0.1
GM200 200 80~160 18.5 5~223 4 1000-2500 3 300-960 0.2
GM300 300 100~240 22 5~200 5.5 1000-2500 3 300-960 0.2
GM400 400 160~320 30 5~185 5.5 1000-2500 3 300-960 0.2
GM500 500 200~400 37 3~172 7.5 1000-2500 4 300-960 0.3
GM600 600 240~480 45 3~162 7.5 1000-2500 4 300-960 0.3
GM800 800 320~640 55 3~148 11 1000-2000 4 300-960 0.3
GM1000 1000 400~800 55 3~140 15 1000-1500 5.5 300-1400 0.3
GM1200 1200 480~960 75 3~133 15 1000-1500 5.5 300-1400 0.3
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Solid Machinery

Tablet Press Machine

Common Features Adopts PLC control with auto protective function. Touch screen operation. Operation menu is easy to understand. Force-feeding unit with a good applicability to powder. Central auto lubrication system. Main and pre-pressing, tablets formed twice.   Unique features of GZP series Auto compensation of powder. Monitoring pressure of each punches and displays the pressure on the touch screen. There are two chutes for qualified tablets and defective tablets. Defective tablets can be rejected from one chute.   Force-feeding system is capable to increase the feeding ability and prevent thick granules separating from fine granules effectively. All the parts are easy to be fixed, disassembled and cleaned.     Technical date
Model GZP26 GZP32 GZP40
Number of Stations 26 32 40
Tooling Type D B BB
Output Range (tablets/h) 34000~171600 42000~211200 52000~264000
Rotation Speed Range(rpm) 22~110
Main Pressure 100KN
Pre Pressure 16KN
Max Filling Depth 20mm
Tablet Thickness Range 0.5~8mm
Max Tablet Diameter Ф25mm Ф16mm Ф13mm
Max Irregular Tablet Length ≤25mm ≤19mm ≤16mm
Die Diameter Ф38.1mm Ф30.16mm Ф24mm
Punch Diameter Ф25.35mm Ф19.00mm
Punch Length 133.60mm
Working Noise ≤82dB
Main Motor Power 7.5KW/380V,50Hz,3-phase 5-wire
Dimension 820×1100×1750 mm
Weight 1450kg
Notice Maximum means that the tablet is circular type, the tablet diameter is minimum, and with the highest rotating speed, the production our tablet press can achieved. With different tablet diameter and different tablet type, the production is different
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Solid Machinery

Vacuum Mixing Machine

Features of equipment The machine through mechanical transmission, the machine makes material in asymmetry V shape cylinders to turn over to-and-fro. The purpose of uniform can be got.   Technical Data
Specification Item 0.05 0.15 0.3 0.5 1 1.5 2 3 4 5
(L) Working volume 20 65 145 210 425 700 800 1250 1850 2300
(kg/batch) Load 12 40 90 130 250 420 480 750 1100 1400
(rpm)Speed main shaft 25 22 20 18 15 15 14 13 11 8
(kw) Power 0.4 0.55 0.75 1.5 3 4 5.5 5.5 7.5 7.5
(mm) Height of rotating 900 1300 1700 1840 2030 2300 2490 2850 3200 4600
 

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