ALU-PVC Blister Packing Machine
Description
PT-DPH200 blister packing machine is special for packing tablets, capsules and little things etc.
Automatically complete the following functions:
PVC feeding, PVC heating, PVC forming, batch number, cutting, blister output.
Structure and principle
- Heating station (plate heating) and forming station(plate forming)
- Forming system and Feeding system
- Multifunction feeder
- Camera inspection
- Heat sealing station (roll-type heat sealing)
- Batch number station and Perforation station
- Discharge system
- Siemens touch screen and Pneumatic system
- Electrical cabinet
| Speed | Max cutting speed | 240cut/min |
| Max PVC line speed | 10m/min | |
| Material | PVC | Thickness: 0.25～0.4mm |
| Max width: 220mm | ||
| Reel core diameter：75～76mm | ||
| Max reel diameter：240mm | ||
| Max forming depth | 20mm | |
| Max forming area | 200x230mm2 | |
| Max index length | 240mm | |
| Max cutting length | 106mm | |
| Power | Supply | AC380V/3-Phases/50Hz |
| Consumption | about 10kw | |
| Air | Pressure | 0.6～0.8Mpa |
| Water | Consumption | about 0.2m3/h |
| Temperature | 15～20℃ | |
| Dimension (L*W*H) | about 4000x1250x2200mm3 | |
| Weight | about 2500kg | |
| Noise | < 75dB | |
ALU-PVC&ALU-ALU Blister Packing Machine
Brief introduction
This High Speed Alu-Pvc blister packing machine is the new high-tech production combined with domestic and abroad experiences. It adopts complete servo motor driving system, can complete accurate control, low noise, high speed of production, easy changing of model, accordingly achieve high-efficiency automatic medicine packing, minimum personnel and material cost. It can guarantee the process of medicine packing completely meet the GMP requirement.
Application.
The machine has a wide-ranging application. It is mainly used for medicine (tablets, capsules, pills, special-shaped tablets), food and other similar solid things. It packs the medicine into the bubble between the PVC and Alu foil, can satisfy the different blister shapes required by different customers.
It combined two advantages that plate forming has good efficiency and roller heat sealing has high speed. It makes the forming in low speed while sealing, batch number, perforation, cutting in high speed 15 meters per minute through reasonable speed matching. The production speed has acquired a lot of promotion, in the meantime, the performance is more reliable.
The machine adopts plus pressure, makes the bubble symmetrical and full. The heat sealing part adopts netlike heat sealing, stable and reliable. Cutting part adopts no-scrap cutting model, can save packing materials. Each station uses the Schneider servo drive, accurate control, guarantee the reliability of running. The multi feeding systems of this machine can meet the requirement of various tablet shape.
Technical data
Packing material
Heat forming film and composite material, such as PVC, PVDC
Specifications of PVC:
Thickness 0.25-0.35mm
Max width 320mm
Reel internal diameter 75-76mm
Max reel diameter 600mm
Single side glued Alu foil
Specifications of ALU:
Thickness 0.02mm
Max width 320mm
Reel internal diameter 75-76mm
Max reel diameter 240mm
| Max design speed(Cut/min) According to blister size | 250 |
| Max material line speed | 15 |
| Max forming depth | 12 |
| Max forming depth (belt width×index) | 320×260 |
| Max index length | 260 |
| Max material width | 320 |
| Max cutting length | 100 |
| Power | Supply:AC380V/3-Phase/50Hz Consumption: about 20Kw |
| Air | Pressure:0.6—0.9MPa Consumption:<15 m3/h |
| Water | Temperature: 15—20℃ Water: about 0.2 m3/h |
| Dimension (including feeder, L×W×H)(mm3) | 4750×1680×2200 |
| Weight | About 4000 |
Automatic Capsule Filling Machine
Introduction
The filling machine is fully automatic capsule filling and closing machine, suitable for dosing powder/granules in hard gelatin capsules.
It adopts intermittent motion and multi-position tamped dosing method to complete capsule orientation, separation, filling, closing and ejection etc. With different size parts the machine is suitable for size 00 to size 5 of empty capsules.
The production speed can be controlled by means of a frequency converter.
The machine is designed in accordance with GMP standard. All parts in contact with product are made of stainless steel. Advantage of the machine is advanced designing, novel structure, precise dosing, safe and reliable, high filling rate etc.
Features
- Filling structure is handled by modularity, as well as precious design, reliability and low wear and tear.
- With the function of auto detection when insufficient power, insufficient capsules (optional function) and malfunction happens. The machine can alarm and stop running automatically.
- Electric control system adopts PLC, and velocity modulation Electric parts choose famous trade mark, optional printing production data sheet.
- Production area and driving area are separated completely. All components are easy to dismantle due to special design. The material used meets pharmaceutical industrial requirements.
- New model structure, twelve work-position, whole close and intermittent turntable, upper and lower module’s one-way movement is very safety, close structure ensure the product avoiding oil pollution completely meets GMP stipulation.
- Adopt bore filling dosage.
- Transmission position: adopt high precision graduation structure.
| Model | 800A | 1200A |
| Max output(Capsules/min) | 800 | 1200 |
| No. of segment bores | 7 | 9 |
| Suitable capsule size | 00#~5# | 00#~5# |
| Filling precision | ±3% | ±3% |
| Noise | ≤70dB | ≤70dB |
| Total power | 5Kw | 5Kw |
| Dimensions (L*w*H) | 800*970*1870mm | 800*970*1870mm |
| Net weight | 850kg | 850kg |
Principle
The machine is composed of column, machine base, rotation crotch, driving system, braking system, control system, etc. Push the mixing hopper into the rotation crotch and lock the nuts. Start the control system to lift the hopper to the mixing height and position it reliably. The driving system will carry out automatic mixing according to the set time, rotation speed and other data. After the mixing operation is finished, the rotation crotch will stop vertically, the hopper will automatically fall to the ground, the machine will stop and process data will be printed. Loosen the locknuts of the rotary crotch and push the hopper out and transfer it to the next procedure.
Application
The machine is provided with such functions as automatic lifting, mixing, lowering, etc. A hopper mixer and several mixing hoppers of different specifications can meet the mixing requirements of diversified varieties and different batches of products. It is an ideal machine for mixing in pharmaceutical plants. It is also widely used in such industries as medicine, chemical industry, food, etc.
Features
The machine is a new machine researched and developed successfully according to China’s actual conditions after absorbing and digesting internationally advanced technology. After mixing is finished, the hopper can continue to rise to the required height to facilitate discharging. The machine has such features as reasonable structure, stable performance, convenient operation, no dead corners, and no exposed bolts. The gyrator (mixing hopper) forms an included angle of 30° with the rotation axis. The materials in the mixing hopper rotate along with the gyrator and make tangential movement along the hopper walls, producing strong turning and high-speed tangential movement and achieving the best mixing effect. PLC automatic control is adopted. It is provided with the infrared safety device and the discharging butterfly valve with the misoperation preventer to ensure safe production. The materials can go through different working procedures in the same vessel without the need of frequent material transferring, material charging, etc. The machine effectively controls dust pollution and cross contamination, reduces loss of materials, controls material layering, optimizes production processes, and fully meets the requirements for medicine production in GMP.
Technical data
| Model | Mixing hopper clamping range (L) | Maximum loading coefficient (η%) | Maximum material load (kg) | Installation power (kw) | Mixing speed (rpn) | Machine weight (kg) |
| PT-YHA-1 | 300-800 | 70% | 340 | 5.5 | 3-12 | 1200 |
Introduction Aluminum Plastic/duralumin Packing Machine with advanced performance, simple operation, high output is the latest improved equipment in our company. It is the best ideal packing equipment for large and medium-sized pharmaceutical plant, health care factory and food industry. Features
- Adopts top brand PLC controller with touch screen displayed in Chinese and English, Frequency inverter for speed control, servo traction, which can ensure the length of blister traction adjustable within the range.
- With thermal temperature control and test, main machine over loading protect, PVC and PTP packing material position test, feeder material position test, failure automatic debug and alarm, automatic protection and stop running.
- The machine station module type design of level frame, good sight, safe and convenient operation.
- Thermal with contact type, positive press formed, air cushion thermal seal upper and lower net, photo register make your product package better.
- PVC exchange support with bigger type material support, whole roller, which makes the equipment more practicability.
- The special design of mould in rectangle shape, ladder type fixing, provide much convenience and easy to mould replacement. All material contact parts adopt high quality stainless steel and aluminum metal, slap-up surface treatment craft.
- Discharging finished product in right order, automatic collection of bad products, auto rewinding of strap material to ensure easy collection.
- Feeding efficiently, reliable and suitable for many kinds type arrange and irregular feeding,(according to actual product design fit feeder)
- The machine has been designed into separated body, which is easily move into lifts or workshops.
Technical data
| Punch frequency | AL/PVC | 20-60 (times/min) |
| AL/AL | 15-30 (times/min) | |
| Capacity | AL/PVC | 140 thousand grains/hour |
| AL/AL | 75 thousand grains/hour | |
| Max. Forming depth | AL/PVC | 22mm |
| AL/AL | 18mm | |
| Adjustable range of travel | 30-140mm | |
| Clean compressed air | 0.6-0.8Mpa | |
| Air compressor | ≥0.25m3/min | |
| Total power | 380V/50Hz/8.5KW | |
| Weight | 1800kg | |
| Overall dimensions | 4500 x 760x 1620mm | |
Introduction
The machine fits for packing blister and bottle etc. Automatically packing, leaflet folding and feeding, lot number printing, as well as automatically checking the products packed, reject defective products automatically.
Features
- The construction is compact, nice-looking, easy to operate and maintenance.
- PLC intelligent control system, realize self troubleshooting with alarm function.
| Item | Parameters |
| Max output | 120cartons/min |
| Vacuum pump suction | 60Kpa |
| Carton size(L*W*H) | (60-160)*(35-90)*(15-55)mm |
| Leaflet size(L*W*H) | (90-220)*(90-170)mm |
| Power supply | 380V/50Hz |
| Connected load | 1.1Kw |
| Dimension（L*W*H） | 1500*1400*1700mm |
| Net weight | 900kg |
Packing ranges:
Blisters, bottles, and little things etc.
Functions and advantages:
Can complete the following functions automatically: Feeding, Leaflet folding, Carton opening, Blister inserting, Leaflet inserting, Batch number on cartons, Cartons sealing, etc.
Special functions:
Double pushers, one is for inserting blisters, the other is for inserting leaflets. This design can guarantee the safety of products.
Advanced detection system:
If no blister, will no leaflet. If no leaflet, will no cartons sucked. If no carton, will no pushing of the pushers.
Technical Data
| Max Speed | 180cartons/min |
| Carton size（L×W×H） | 78×33×15～170×70×60mm3 |
| Leaflet size（L×W） | 130×130～170×260mm2 |
| Power | Supply: 380V/3-Phase / AC /50Hz or according to the customers’ requirements Consumption: About 4kw |
| Air | Pressure: 0.6-0.9Mpa Consumption: <5m³/h |
| Dimension（L×W×H） | 4300×1600×1620mm |
| Weight | About 2000 kg |
| Noise | < 85dB |
Description: The Conical mill is a size reduction machine widely used in pharmaceutical, food, and fine chemical industries. Our currently available GMP-certified model impresses with its high efficiency and easy handling. Operation procedure: raw material first enters the feed inlet of grinding/granulating machine, then the conical sieve chamber. In the chamber, the rotating impeller forces the granules to the sieve mesh surface, where they are sized and passed through the openings. Once finished, the final product is collected through the milling chamber to a receptacle underneath.The size of ground particles can be customized by adjusting the sieve mesh type, the gap between rotary knife and sieve mesh, and the rotary speed. Features
- No contamination of material is by the debris of worn sieve mesh as in a pendulum-type granulating machine.
- The unique patented shaft sealing technology ensures no leakage of lubrication oil.
- Size of granularity is easily controlled.
- No retention of raw material in dead corners, no material overheating.
- Less dust, no vibration, low noise.
- High efficiency, energy saving, large production capacity.
- Attractive appearance, easy to clean.
- A-type machine meets requirement of 100-grade workshop.
- All indirectly product-wetted surfaces are made of stainless steel
Technical data
| Model | 100 | 150(A) | 300(A) | 450(A) | 700(A) | 1000(A) |
| Capacity of cone mill (kg/h) | 10-100 | 15-150 | 30-300 | 45-450 | 70-700 | 100-1000 |
| Granularity (mesh) | 6-40 | 6-80 | ||||
| Drive seat temperature rise（℃） | <30 | |||||
| Range of speed regulation（rpm） | 100-1450 | FZB series frequency control 300-3600 | ||||
| Motor power（kW） | 0.75 | 1.5 | 1.5 | 2.2 | 3 | 5.5 |
| Overall dimension(L×W×H)(mm) | 850*500*1050 | 720*445*1345 | 810*445*1345 | 920*445*1430 | 1000*500*1530 | 1100*600*1875 |
| The height from ground to discharge mouth(mm) | 600 | 650 | 650 | 690 | 690 | 700 |
General of applications
Material that can not undertake high temperature.
Material that is easy to oxidize.
Material that do not permit to destruct.
To recover material with residual volatile.
Material with vigorous irritative and toxicity.
Features of equipment
The machine can feed powder or granule into twin cone container through vacuum transmission or manual. With continuous rotation of container, material will make complex impacting motion in the container and reach to uniform mixing.
Energy saving, easy to operate, low labor strength, high work efficiency.
Technical Data
| Item/Specification | 100 | 350 | 500 | 750 | 1000 | 1500 | 2000 | 3000 | 4500 |
| Total volume(L) | 100 | 350 | 500 | 750 | 1000 | 1500 | 2000 | 3000 | 4500 |
| Working volume(L) | 50 | 175 | 250 | 375 | 500 | 750 | 1000 | 1500 | 2250 |
| Heating area(m2) | 1.16 | 2 | 2.63 | 3.5 | 4.61 | 5.58 | 7.5 | 9.6 | 13.8 |
| Rotating speed(rpm) | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 4 | 4 |
| Power(Kw) | 0.8 | 1.5 | 1.5 | 2 | 3 | 3 | 4 | 5.5 | 7.5 |
| Height of frame roating(mm) | 1750 | 2100 | 2250 | 2490 | 2800 | 2940 | 2990 | 3490 | 4150 |
| Designed pressure in container(Mpa) | -0.1~0.15 | ||||||||
| Designed pressure in interlayer(Mpa) | 0.3 | ||||||||
| Total weight(Kg) | 800 | 1100 | 1200 | 1500 | 2800 | 3300 | 3600 | 6400 | 7500 |
Introduction
High-efficiency Coating Machine is mainly used in pharmaceutical and food industries. It is a high-efficiency, energysaving, safe, clean and mechatronics equipment for coating tablets, pills and candies with organic film, water soluble film, slow and controlled release film and sugar film etc., which conforms to the requirement of GMP.
Features
- The control system consist of PLC and HMI, the design is reasonable and programming is flexible, which are adapt to the different needs of pharmaceutical technology, thus featuring reliable work, stable performance and conforming to the requirement of GMP.
- Under the action of the agitator of streamline guide plate, the tablet cores are tumbling smoothly and exchanging frequently, thus eliminating the phenomenon of tablet cores falling from a high place and the collide , so that solve the problems of broken pieces and chipped edge, and also improve the rate of finished products. The narrow surface of the guide plate eliminates the adhesion of coating material on its surface, thus saving the coating material and improving the quality of medicine.
- The peristaltic pump with constant pressure and variable eliminates the need for a return pipe. The turning radius of the drum varies with the pressure. The slurry output and the quantity of slurry sprayed are balanced automatically, thereby stabilizing the effect of atomization, simplifying the spray system, preventing the spray gun from plugging-up, and saving the coating material, moreover the cleaning is simple, without dead corner.
- The spray gun specially designed for the film coating machine with even atomization and large coverage of spraying. The universal adjustable spray head makes the cleaning mechanism of spray gun unaffected by charge quantity, so that film coating can proceed continuously, thus reducing the coating time and saving coating material.
- Control and display the negative pressure in coating pan.
- Control and display supply air speed.
- Control and display the temperature.
- Preventing the spray gun from plugging up.
- The memory and the print function.
- The above function realized display and control of technical parameters, it can write SOP operation and guide the operation by quantitative index to guarantee the same quality of each batch, which completely conforms to the requirement of GMP.
| Model | 600C | 350C | 150C | 75C | 10C |
| Production capacity (kg/run) | 600 | 350 | 150 | 75 | 10 |
| Speed-adjusting range of coating drum(rmp) | 2-10 | 2-11 | 2-15 | 4-19 | 6-30 |
| Motor power of main machine(Kw) | 5.5 | 4 | 2.2 | 1.1 | 0.55 |
| Regulating range of hot air temperature(°C) | Normal temperature~80°C | ||||
| Filtration accuracy of hot air (μm) | 0.5μm(100000grade) | ||||
| Motor power of hot air machine(Kw) | 5.5 | 2.2 | 1.1 | 1.1 | 0.75 |
| Motor power of exhaust machine(Kw) | 15 | 7.5 | 5.5 | 3 | 2.2 |
| Motor power of vibration dust-cleaning device(Kw) | 0.37 | 0.37 | 0.37 | 0.37 | 0.37 |
| Motor power of peristalsis pump(Kw) | 0.18 | 0.18 | 0.18 | 0.18 | 0.18 |
| Overall dimension of main machine (L×W×H )(mm) | 2000*2240*2330 | 2000*1560*2300 | 1570*1260*2000 | 1350*1010*1630 | 1100*750*1540 |
| Weight of main machine(kg) | 2500 | 1650 | 900 | 550 | 380 |
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