Introduction This ampoule filling and sealing machine is a machine recently developed by our factory in accordance with world tide and domestic situation. The machine can be used for ampoules of 1ml, 2ml, 5ml, and can fill nitrogen and seal8 ampoules simultaneously. Air purifying device of many forms can be equipped on top of the machine according to the requirement of customer. This machine can be solely used, and can be used together with ultrasonic wave cleaning machine and sterilizing tunnel drying machine as well. It has merits of high production rate, high filling precision, high qualified rate for sealing, stable and reliable running, low noise, easy and fast replacing of standard parts, and no need to adjust repeatedly, it is simplified and humanized. Technical data

Number of filling heads		12
Ampoule
Production capability	1,2ml	32000pcs/h
	5ml	25000pcs/h
	10ml	19000pcs/h
rated production capability		90% above production capability
loading accuracy		± 2% (Glass filling pump)
percent of pass		≥ 98%
Power consumption		2.4kw (Ac 380V/50Hz)
Nitrogen consumption		3m3/h
Fuel gas Consumption	City gas	0.6m3/h
	LPG	0.25m3/h
Oxygen Consumption	Use City gas	1.8m3/h
	Use LPG	2.6m3/h
Suction requirement		0.6m/s
External dimension: L×W×H（mm）		3600×2100×2450
Net weight (kg）		2500

Introduction This newest model of canned packing machine was designed based on our long-range experience accumulation from DCS-2B, in terms of the National GMP Standard. The design, into which was integrated the 21st century’s newest technical conception, is more reasonable, compact and consistent. Can feeding, weighing, filling and failure pack detecting & deleting can be done automatically. The machine is suitable for packaging powdery & grainy product, for instance, milk powder, rice powder, monosodium glutamate, solid beverage, dextrose, etc. Characteristic

• Program design modularized. PLC control system with HIM leads to easy operation. Recipes can be saved for later using.
• Equipped with automatic can/bottle feeding system, implement to the function of no-can-no-filling.
• The functions of over-weight warning, error message display and failed packs detecting & deleting, which never let any reject to pass through, ensure the packing quality.
• Reasonable mechanical structure, easy to change size parts and clean up
• Auger is driven by fast response clutch/brake and proportion feedback tracking, which extremely improve the packing precision.
• Stable and durable mechanical structure, result in less maintenance costs.

Technical data         

Filling Weight	10-5000g
Weighing Range	1-6000g (Resolution 1g)
Packing Accuracy	≤1%
Packing Speed	20-50 Cans/min.
Power Supply	380/220V  50－60Hz
Machine Power	2Kw
Machine Weight	500Kg
Machine Bulk	1850X1245X2172mm
Product Container	Columnar tin can: Diameter 50-180mm, Height 50-350mm
Use Tolerance	0.2m3/min
Air Pressure	6-8Kg/cm2

Introduction The machine has triple blender, hydraulic lift cover, high-speed homogeneity blender (Speed is 0-3500r/min, frequency speed regulation) and low-speed scraper blender (Speed is 0-40r/min, frequency speed regulation). Fast-cutting vortex emulsification blender is used in the homogenizer part, which can scrape in a low speed and automatically blend and snuggle up to the bottom and wall of boiler. The machine draws powder material by the way of vacuum in order to prevent the powder flying. The whole working procedure is operated in the condition of vacuum in order to prevent the material coming into being bubble after high-speed blending and reach the request of sanitation and asepsis. CIP cleaning system is equipped in this system. The contact part of vessel and material is made from SUS316L material. Mirror finish of the inside surface is 300EMSH. In order to ensure the stabilization of the control, the vacuum pump is the products of Germany Siemens Company, the button is produced by Japan Fuji Company, the transducer is the product of Japan Matsushita Electric Industries and the electro-control part is the product of Siemens Company. The machine is made completely according to the GMP request, which is the most advanced and most perfect cream production equipment. The machine is specially designed adopting advanced technology of oversea according to the cosmetic and ointment production technology. The machine is made up of pretreatment boiler, vacuum emulsification blending boiler, vacuum pump, hydraulic system and worktable.     The machine has easy operation, steady capability, good homogeneity, high efficiency, reasonable structure, small volume and high automation level and easily clean. Technical data

Model	Effective Capacity	Emulsify		Agitator		Outside Dimension				The Merit Rate (KW)
		KW	r/min	KW	r/min	Length	Width	Height	Max H
20	20	2.2	0-3500	0.37	0-40	1800	1600	1850	2700	5
50	50	3	0-3500	0.75	0-40	2700	2000	2015	2700	7
100	100	3	0-3500	1.5	0-40	2920	2120	2200	3000	10
150	150	4	0-3500	1.5	0-40	3110	2120	2200	3100	11
200	200	5.5	0-3500	1.5	0-40	3150	2200	2200	3100	12
350	350	7.5	0-3500	2.2	0-40	3650	2650	2550	3600	17
500	500	7.5	0-3500	2.2	0-40	3970	2800	2700	3950	19
750	750	11	0-3500	4	0-40	3780	3200	3050	4380	24
1000	1000	15	0-3500	4	0-40	3900	3400	3150	4550	29
1500	1500	18.5	0-3500	7.5	0-40	4000	4100	3750	5650	42
2000	2000	22	0-3500	7.5	0-40	4850	4300	3600	/	46

Introduction

• GMS sterilization tunnel uses electricity as the heat energy, generated by the electric heating elements, and it uses hot air circulating fan to heat and circulate the air inside Class 100 section inside the tunnel.
• By continuously transferring heat to the vials, supplying fresh air, exhausting the moisture or saturated hot air from the tunnel, it can sterilize and dry the vials at the same time.
• The vials after washing enters the tunnel by stainless steel belt conveyor. During this transferring process, vials is heated by circulating class 100 air inside the tunnel to be sterilized.  The whole process is consisted of pre-heating area, hot temperature sterilization, temperature keeping and cooling.
• The air of hot temperature sterilization is generated form hot air fan and filtered by HEPA and circulates inside the tunnel to make the vials sterilized and dried under class 100 circulating air.
• This design also prevents outside air to enter and also exhaust the hot wet air. There are temperature inspection points inside the tunnel to make the temperature able to be set separately and automatically balanced.

 Working Principle

• This series of models meet the requirements of yy0217.3-2005 pharmaceutical industry standard, and meet the GMP specifications. The heat distribution in the tunnelis uniform, and the temperature difference in the sterilization section is ± 5 ℃.
• In the hot air circulation sterilization tunnel oven, high efficiency filters are installed in the bottle inlet section, heating and sterilization section and cooling section, so that the medicine bottle is sent out of the oven through stainless steel mesh belt from the bottle inlet section through the heating and sterilization section to the cooling section. During the process, the bottle mouth is always under 100 level protection to ensure that the medicine bottle is not polluted.

Technical data

Vial size	10ml, 13ml and 15ml vial
Production capacity	≥200 vials/min for 10ml vial
Vial broken ratio	≤0.01%
Sterilization tunnel	300℃—350℃
Sterilization time	≥5min
Temperature difference between heating and insulation stage	≤±5-10℃
Air pressure balance accuracy	±2Pa
Vial temperature after sterilized	<35℃ (or 5-10℃ higher than room temperature)
Belt width	800mm
Belt speed	100-400mm/min (frequency converter speed control)
Ultrasonic frequency	1000W
Air exhaust volume in pre heating	About 700m3/h
Air inlet volume in pre heating	About 300m3/h
Air inlet volume in sterilization stage	About 300m3/h
Air exhaust volume of air pressure balancer	About 300m3/h
Fresh air supply	1000-3000m3/h
Chilled water supply	7℃,1—3m3/h
Power	380V 50Hz;About 78KW;
Outside dimension	4290×2050×2450mm
Noise	≤70Db
Weight	About 4000Kg

Brief introduction KFG series powder filling machine is a new generation screw filling and equipment developed by engineering and technical personnel of our company. This machine adopts linear conveying, screw filling. Mechatronics is adopted in the design. The screw is driven by servo motor, and the number of steps is set by micro-computer, so as to accurately control the measurement of the range required for the sub loading of screw rotation. High precision servo motor controls the bottle shifting wheel for accurate positioning and sub packaging. The whole machine has reasonable design, reliable and stable operation, simple operation, high degree of automation, convenient disassembly and cleaning of key parts, which fully meets the requirements of GMP. KFG series is mainly used for packing and stoppering sterile powder injection of control vial in pharmaceutical industry. It is widely used for packing sterile powder injection of antibiotic in pharmaceutical factories with large production volume. Characteristic

• 2 long chain plate conveyor, cylinder positioning, 2-head screw filling, 2-roller stopper, so the machine length is shortened.
• Different types of filling auger meet requirements of powders with different fluidity.
• Touch panel control can set the filling dosage without stopping the machine.
• Speed control by inverter.
• Falling bottle auto reject; no bottle, no filling; no stoppers, auto stops; insufficient stoppers alarm.
• Auto counting function.
• CE certified, standard electric installation, safety guarantee on operation.
• Auto stop filling when filling auger touches filling nozzle and alarms.
• Easy to change the change part. Easy to operate and disassemble. Easy to clean the key part.
• Optional acrylic glass hood, laminar flow, sealed air outlet device.
• The whole machine is designed according to GMP requirements.

Technical data

Filling method	4 head screw filling
vials	60ml
Production volume	10-60g
Production capacity	>=80 bottles/min for 60ml 20g
Filling Accuracy	+-2-4%
Bottle broken ratio	≤0.01%
Air consumption	0.3-0.6MPa About 0.5m3/h
Dimension	2900*1100*1900mm
Power	380V 10KW
Noise	<= 65dBA within 1m
Weight	About 1500Kg