Description: The Conical mill is a size reduction machine widely used in pharmaceutical, food, and fine chemical industries. Our currently available GMP-certified model impresses with its high efficiency and easy handling. Operation procedure: raw material first enters the feed inlet of grinding/granulating machine, then the conical sieve chamber. In the chamber, the rotating impeller forces the granules to the sieve mesh surface, where they are sized and passed through the openings. Once finished, the final product is collected through the milling chamber to a receptacle underneath.The size of ground particles can be customized by adjusting the sieve mesh type, the gap between rotary knife and sieve mesh, and the rotary speed. Features
- No contamination of material is by the debris of worn sieve mesh as in a pendulum-type granulating machine.
- The unique patented shaft sealing technology ensures no leakage of lubrication oil.
- Size of granularity is easily controlled.
- No retention of raw material in dead corners, no material overheating.
- Less dust, no vibration, low noise.
- High efficiency, energy saving, large production capacity.
- Attractive appearance, easy to clean.
- A-type machine meets requirement of 100-grade workshop.
- All indirectly product-wetted surfaces are made of stainless steel
|Capacity of cone mill (kg/h)||10-100||15-150||30-300||45-450||70-700||100-1000|
|Drive seat temperature rise（℃）||<30|
|Range of speed regulation（rpm）||100-1450||FZB series frequency control 300-3600|
|The height from ground to discharge mouth(mm)||600||650||650||690||690||700|
|Hot storage and distribution|
|Room temperature storage and distribution|
|Single-tank parallel circuits|
|Minor circulation for cooling treatment of use points|
|Ozone treatment for storage and distribution|
|Maintain water quality within the maximum limitation.|
|Delivery water to use points according to required flow rate and temperature.|
|Reduce capital investment, achieve low operation cost.|
|Chemical disinfectant methods|
|Hot water, superheated water disinfection|
|Ozone dosing continuously|
|Hot water circulation|
|Microfiltration, ultrafiltration device|
- Professional calculation software for water consumption balance and pipe resistance.
- Professional design software for equipment piping can automatically generate pipe isometric drawings and bill of materials.
- Modular production structure is reasonable and compact, covering small area.
- Perfect construction management guarantees the construction quality.
- PTC electrical heating insulation is our patented technology, which is used for WFI insulation at night or holiday, and perfectly replaced heat exchanger insulation. Industrial steam supply is not needed, so as to save energy and reduce consumption.
- Pure steam generator adopts unique tertiary separation technology(flash, gravity separation by 180 degrees exhumation and health type spiral separation technology), producing pure steam with best quality, as well as safe and reliable.
- Device for continuous separating non-condensable gas from feed purified water is embedded into system, and impurities are excluded continuously.
- Pre-heaters and evaporating columns adopt double tube plate design, preventing cross contamination to the greatest degree.
- Evaporating column is equipped with special feedwater distribution plate, which can guarantee that supply water can form falling film in the column tube, to ensure the highest evaporation heat exchange efficiency.
- Equipment design pressure can guarantee stable production with 8 bar industrial steam pressure. During pure steam consumption, discharge automatically adjusts to about 2% to 8% of capacity of equipment.
Introduction The machine is mainly used for the operations of mixing, granulating, drying and coating of granule “Top Spraying”, etc of powder material in pharmaceutical industry, foodstuff industry, chemical industry, etc. Such as granule of tablet, granule for quick resolving drinking, condiment. Mixing-granulating-drying in one-step. Adopting double chamber filtering bags system, removing dust completely. Adopting multi-fluid nozzle, it guarantees that the formed granule is uniform and the content of powder is very low. Can choose 2 bar explosion-proof design. Designed, manufactured and laid out by GMP. Technical data
|Capacity (Kg /batch)||5||15||30||60||120||200||300||500||By client|
|Scope of application for liquid(g/cm3)||<1.3|
|Material yield rate (%)||≥99|
|Qualified rate of end products (%)||≥85|
|Container volume (L)||22||45||100||220||420||670||1000||1500|
|Power of fan (Kw)||3||5.5||7.5||11||18.5||22||30||45|
|Power of supply liquid motor (Kw)||0.37|
|Pressure of steam (Mpa)||0.4-0.6|
|Consumption of steam (Kg/h)||18||35||60||120||140||180||310||400|
|Pressure of compressed air (Mpa)||0.4-0.6|
|Consumption of compressed air (m3/min)||0.3||0.6||0.9||0.9||0.9||1.1||1.1||1.5|
|Working temperature (℃)||Normal temperature -120℃ could adjust|
|Noise (DB)||Installed separated with fan ≤75|
|Overall dimension of machine (L×W×H)||refer to installation drawing or customer’s room|
- Cylinder & conical material container structure, Z shaped mixing impeller, together forms the perfect mixing and granulation performance with qualified wet granules.
- Modular designed platform and on-line wet cone mill option satisfies with various process and facility conditions. 3. Pressured spray, manual or other requested binder loading sys option satisfies with various product & granulation requests.
- Designed with granulation end-point detection function, satisfies with the process reproducibility request.
- Designed with self-vent vacuum loading sys for raw material, reduce the labor and avoids dust and cross contamination, satisfies with the current GMP clean production request.
- Compound mechanical & air sealing structure avoid any material leakage and cross contamination, satisfies with the current GMP clean production request.
- Variable impeller & chopper speed controlled by VFD and setup from HMI, satisfies with various product mixing & granulation requests.
|Model||Container Volume||Working Volume||Mixing Power||Mixing rpm||Chopper Power||Chopper rpm||Wet Mill Power||Mill rpm||Compress Air Cons|